Product Range ASPHALT Making Plant
  • 1
  • 2

ASPHALT Making Plant

 
 

Being a pioneer in present industry, Asphalt Making Plant is designed sincerely to meet the varied requirements of our customers. The main purpose of using this plant is that it is engrossed for mixing purpose of aggregates, sand and filler.

Asphalt Batch Mix Plant

 
 

Our ASP series Asphalt Batch With large years of expertise and is strictly built with customer focused design.

Asphalt Batch Mix Plant is ideal construction equipment used for manufacturing of asphalt that is mainly used for road construction and other civil construction. Asphalt is prepared by mixing appropriate proportion of aggregates, sand and stone dust, heated and then appropriate promotion of bitumen is mixed on standard temperature and then it is transported to work site.

ASP Series Plants are outfitted with the latest technology, quality components, process controls, automation and proven our performance. ASP series plants hence outstandingly Guarantees – Huge power savings, Highest Fuel Efficiency with auto modulating burner, Reliability, Field proven efficient counter flow drier drum – technology for 3-D mixing, Internationally complying pollution control system, Lower Maintenance, User Friendly SCADA System -“ Fully computerized automatic process controls and much more. Plus, with any our product you get our unbeatable customer service and spares support anywhere across the globe.

Complete range of models available for rated Capacity 60 – 240 TPH. Capacities below 128 TPH and beyond 240 TPH are tailor made.

FAB – INDIA INDUSTRIES premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FAB – INDIA INDUSTRIES manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

COLD AGGREGATE FEEDER

  • Cold aggregate feeder are provided to control homogeneous & continuous aggregate feed in required proportions
  • Maximum feeding capacity
  • Feeders are usually synchronized as per production demands on site
  • Cold aggregates hopper with a heaped capacity of approximate 56 T
  • Wide opening bin width to accommodate different loader capacities
  • Anti Bridging bin design to ensure smooth and easy material ow, irrespective of the material level. Sturdy and proven

Optional
  • More than four bin
  • Optic warning system
  • Enclosed Design
  • Emergency stop system
  • Moisture sensor allows automatic burner flame control

DRYING DRUM
  • Strapping and compact structure, extremely reliable
  • Effcient fuel or modular burner
  • Directed by 4 wheel sprocket chains/pulleys
  • Well operated with ease and simplicity
  • Alloy materials are used to defend against deterioration and tear
  • Particularly arranged fights to give unvarying movement of heat to various size aggregates
  • High frequency through particularly planned burners and internal parts of drum
  • Perfected fow and debased maintenance
  • High temperature immune flter bags are utilized, which can withstand temperature up to 2000
  • Extended filter life
  • Thermally insulated
  • Consolidated, less mass with larger filtration orbit
  • Recycling of fine and coarse materials

AGGREGATE HOT ELEVATOR
  • The vertical Aggregate elevator is designed according to asphalt plant capacity
  • Totally enclosed, vertically mounted, centrifugal discharge type bucket elevator
  • Back stop lock to secure drive mechanism
  • Direct channel is provided

Optional
  • Insulation with rock wool
  • By-pass channel to direct hot aggregate silo
  • Arrangement for gear box replacement

VIBRATING SCREEN
  • Extremely reliable quality
  • Well operated and negligible maintenance
  • Wide region for the hot aggregate to flow
  • Drives through vibrating motor with eccentric weight for vibration adjustment
  • Perfectly designed internal parts that impedes mixing of assorted sizes of materials
  • Well adjustable sieves, reclaimable doors platforms
  • Rendered with optimum tension and tendency that aids in consistent dispersion of load

Optional
  • Wear resistance steel with graded fasteners used against vibration & High capacity

MIXER
  • Liner & tips are made from wear resistance material NI-IV which is hard and assures long life guarantee
  • Pneumatically operated gate
  • Concurrent running parallel double shafts ensure homogenous mixing of asphalt with materials
  • Soft start / inverter drive system
  • Special bearing ensures low maintenance
  • Requires short mixing time
  • Highly effcient and reliable
  • Low maintenance

BITUMEN TANKS
  • Coated bitumen pumps
  • Heat control through thermo static Sensor
  • Level indicators for hydrocarbon
  • Tank is Fully insulated by high density cerawool to avoid heat loss
  • Bitumen Jacketed pump and its pipe lines

BITUMEN HEATING AND STORAGE SOLUTIONS
With our specific range, customers can choose between straightforward heating type bitumen storage tanks and indirect heating type hot oil hot bitumen storage tanks. The storage capacity comprises from 15 to 50 tons.

The indirect heating tanks are provisioned with a rst-rate design thermic oil heater. Automatic imported pressure jet burners are supplied with direct heating tanks. Being modular all our tanks are provided with auto thermostatic activities and level gauge indicators.

THERMIC OIL HEATER The FAB series plants are provided with bitumen weigh hopper section, hot oil Passage jacketing on bitumen pipe lines, asphalt pumps and pug mill physical structure. Thermic oil heater facilitates hot oil heating, cuts down asphalt pipeline blocking and asphalt pump binding & ensures smoother bitumen weigh batches and eventextured pug mill activity.

The thermic oil heater comes with machine-driventemperature controls so as to hold out ne bitumentemperature. The thermic oil heater is also integrated with self-directed automatic controls considering low level switches, oil temperature indicator controllers, over temperature cut off thermostat burner functional circuits, reduced circulation pressure switches. The Capacity range is: up to 500,000 KCAL/HR.

POLLUTION CONTROL UNIT
  • This unit helps asphalt plant to became environment friendly
  • Fab-India filtering system separate dust & gas which is generated during asphalt production

Primary Dust Collecting Unit
  • Primary dust collection system is in form of a Double Cyclone, provided to entrap larger dust particle from the dryer drum exhauster and scavenging for the batching tower. Reclaimed dust recycling conveying system comprising of a material seal damper at the bottom of the cyclones, feeding the reclaimed dust from the foot of hot elevator.

Bag House Filter Unit
  • The FAB series plants are provisioned with standardized multiple stage pollution control units, consisting of duplicate cyclonic extractors and an alternate bag house filtrate with 504 bags.
  • All FAB series plant are provisioned with air flow kind bag house filter units. Our house fillters are applauded in the industry for their bonded savings on power, lower upkeep, problem free service and strict conformity to rigorous environmental norms.

Highlights
  • Discharge less than 50 mg / M3
  • Diminished Dust loads on bag house filters due to trenchant separation of coarse dust particles at first hand stage
  • Extended Filter bag life due to attenuated dust loads
  • Zero Fixing design
  • Filler recycling
  • Power savings

BURNER
ModelTypeFuelCapacityBlowerFuel Pump
AI 60ModulatingHDS, LDO & FO350 TO 900 LPH20HP7.5HP

Features
  • 4 / 5 / 6 pre batch feeder system fitted with independent variable drive electric motors and one bin fitted with vibratory motor
  • Fully insulated Dryer fitted with automatic burner complete with infrared probe, pre heater and Dryer feeding conveyor
  • Hot elevator system
  • Four / Five deck vibratory screen
  • Four / Five hoppers for storage of hot aggregates
  • Aggregates, bitumen, filler and hot mix weighing unit
  • Bitumen storage and heating system with hot oil heat exchanger
  • Fully computerized control panel with PC, PLC, Video, Printer and power room
  • Bag type air pollution control system with NOMEX bag filters complete with exhauster and chimney
  • Filler feeding silo with 1 ton capacity
Technical Specification
Plant Model PERFAB 1000FAB 1500FAB 2000
 Plant Capacityt/h80-100120160
 Batch Sizekg100015002000
UnitsCycle timesec454545
Cold feed binsNo. of Bins / Capacitynos./Ton12-Apr13-Apr15-Apr
Charging conveyorCapacityt/h.100140180
 Drive type Chain DriveChain DriveChain Drive
Burner TypeHigh Pressure. Fully Automatic,High Pressure. Fully Automatic,High Pressure. Fully Automatic,
   modulatingmodulatingmodulating
 Fuel Diesel / furnace oilDiesel / furnace oilDiesel / furnace oil
 CapacityMW/hr.12.514.114.1
Hot ElevatorCapacityt/H.100140180
Tower Unit     
S creening UnitScreering method Inclined liner VibrationInclined liner VibrationInclined liner Vibration
 No. of deck 444
 Screening Capacityt/h .100140180
Hot aggregate bin unitNo. of bins 444
W eighing unitAggregate hopper capacitykg120016002000
 Filler hopper capacitykg300300300
 Bitumen hopper capacitykg.225225225
Mixer UnitType Twin-Shaft hot oil jacketedTwin-Shaft hot oil jacketedTwin-Shaft hot oil jacketed
 Mixer capacitykg.100015002000
 Bitumen pumplpm600800800
Pollution Control Unit     
PrimaryType Centrifugal double cycloneCentrifugal double cycloneCentrifugal double cyclone
SecondaryType Bag House filerBag House filerBag House filer
 Bag House filter Reverse Flow SystemReverse Flow SystemReverse Flow System
 Filter aream2385400450
Bitumen TankCapacityNos. / Ton15 KL(2)30 KL(2)30 KL(2)
Fuel TankLtrs.10,00010,00018,00018,000
Control PannelType Fully computerized withFully computerized withFully computerized with
   manual over-ridemanual over-ridemanual over-ride

Accessories (Optional*)
F iller SiloCapacity Rangem315 / 17 / 20 / 2215 / 17 / 20 / 2215 / 17 / 20 / 22
Bitumen tanksCapacity Rangem315 / 25 / 30 / 5015 / 25 / 30 / 5015 / 25 / 30 / 50
 Heating System Direct Heating / Thermic oil heatingDirect Heating / Thermic oil heatingDirect Heating / Thermic oil heating
Thermic oil heaterHot oil heater capacitykcal/hr1,00,000 / 3,00,0001.5,00,000 / 3,00,0001.5,00,000 / 3,00,000
Filler ElevatorCapacityT/H182121
Get an Instant Quote

Asphalt Batching Plant

 
 

We have designed Asphalt Batching Plant in order to ensure high mixing capacity, durability and resistivity against corrosion.

Features
  • Homogeneous mixing
  • High durability
  • Rugged construction
Get an Instant Quote

Asphalt Concrete Plant

 
 

Widely appreciated in various construction fields, Asphalt Concrete Plant is fabricated to produce homogenous mixture of aggregates and asphalt.

Features
  • Corrosion free surface
  • Efficient performance
  • Good reliability
Get an Instant Quote

Asphalt Hot Mix Plant

 
 

Asphalt Hot Mix Plant is the latest innovation that comprises of different high performance components including four bin cold feeder, aggregate feeders, vibrating screen, drying drum, burner, dry dust collector, bitumen tank, bag house filter, weighting for mineral aggregates, bitumen, mixing unit and control panel PLC based. Therefore, it is ideal for mixing various ingredients.

Features
  • High loading capacity
  • Corrosion free
  • Good mixing property
  • Low maintenance
  • Computerized control panel
  • Easy installation
  • Hassle free performance
Get an Instant Quote

Asphalt Mix Plant

 
 

We have designed Asphalt Mix Plant in order to ensure high mixing capacity, durability and resistivity against corrosion.

Features
  • Homogenous mixing
  • High durability
  • Rugged construction
Get an Instant Quote

Asphalt Mixing Plant

 
 

We have designed Asphalt Mixing Plant in order to ensure high mixing capacity, durability and resistivity against corrosion.

Features
  • Homogeneous mixing
  • High durability
  • Rugged construction
Get an Instant Quote

Asphalt Plant

 
 

Asphalt Plant is the latest innovation that comprises of different high performance components including four bin cold feeder, aggregate feeders, vibrating screen, drying drum, burner, dry dust collector, bitumen tank, bag house filter, weighting for mineral aggregates, bitumen, mixing unit and control panel PLC based. Therefore, it is ideal for mixing various ingredients.

Features
  • High loading capacity
  • Corrosion free
  • Good mixing property
  • Low maintenance
  • Computerized control panel
  • Easy installation
  • Hassle free performance
Get an Instant Quote

Batch Mix Asphalt Plant

 
 

Batch Mix Asphalt Plant is the latest innovation that comprises of different high performance components including four bin cold feeder, aggregate feeders, vibrating screen, drying drum, burner, dry dust collector, bitumen tank, bag house filter, weighting for mineral aggregates, bitumen, mixing unit and control panel PLC based. Therefore, it is ideal for mixing various ingredients.

Features
  • High loading capacity
  • Corrosion free
  • Good mixing property
  • Low maintenance
Get an Instant Quote

Looking for Product Name ?

x

Send SMS Enquiry

*Please Enter Requirment

*Please Enter valid Mobile Number

*Please Enter Proper Name