Product Range Stationary Concerete Batching Plant

Stationary Concerete Batching Plant

 
 

Stationary - SCP Pan Model

 
 
Description

STATIONARY PLANT MODEL FAB-SCP-PAN EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES

1. Pan Type Mixer
The Mixer is mainly used for mixing good quality of concrete hence we have our own designed pan mixer to obtaining a homogeneous mixing quality.
FAB pan mixers are preferred all over market due to their easy and cost effective maintenance, simple operation and batching performance.
We have been available 0.25m 3 to 1.0m 3 vibrated concrete per batch capacity pan mixers are available with us.

Advance features of FAB pan mixers:
  • High batching performance
  • Easy operation and maintenance
  • High homogeneity even with short mixing time
  • Highly wear-resistant mixer wear parts
  • Easy maintenance due to wide maintenance gates and bolted type replaceable linings Low maintenance cost.

2. Aggregate, Cement, Water & Additive Weighing hoppers
Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and aditive feeding.

3. Aggregate Weighing Conveyor
The aggregate conveyor is inserted with chassis. The said weighing conveyor has chevron type belt and it is suspended on four load cell for accurate weighing function. Weighing conveyor is driven by geared motor which is directly mounted on end of drive drum. Weighing hopper is made from mild steel suitable to heavy working conditions for long time workability.

4. Aggregate storage Bin
The aggregate storage bins made from wear resistance ms sheet same are integral welded with chassis frame. The aggregate bins have in cross layout. The installation of aggregate storage bins is very user friendly as the construction process and the extension of the pre-assembly reduce the installation time of the plant at site. The aggregate storage bins are enlarged to facilitate the loading process by loader. The discharge window of aggregate bins opened through pneumatic cylinders.

5. Screw conveyor for cement
This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3
This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control Panel
The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.
The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

Features
  • Compact and economically designed.
  • Longer life of wear & tear parts
  • Heavy duty structure
  • Quick erection & commissioning in a day
  • Inbuilt pipeline of water, additive and pneumatic.
  • One operator can run the plant.
  • Can be delivered in single truck.
Optional
  • Cement storage silo & its screw
  • Fly ash storage silo & its screw
  • Microwave Moisture Meter
  • Computer SCADA System with accessories
  • Online-offline printing system
  • In-built control cabin
  • Skid for chassis
Technical Specification
Models Unit FCP20 FCP25 FCP30 FCP45
Plant capacity m3/hr 20 25 30 45
Type of mixer - Pan mixer
Mixer capacity m3 0.25 0.4 0.5 0.75
Input/output Litre 600/250 750/400 800/400 1250/750
Motor power Hp 20 25 30 40
Hy. Power pack Hp 2Hp
Feeding belt size 800 x 3Ply. Chevron type
Conveyor motor Hp 12.5Hp
Aggregate Bins Nos. 4
Capacity of Bin m3 4 4 5.5 8
Aggregate weighing
Load cell (04)
Kgs. 1000 1000 2000 2000
Cement weighing
Load cell (03 Nos.)
Kgs. 200 200 300 600
Water weighing
Load cell (03Nos.)
Kgs. 200 300 300 300
Additive weighing
Load cell (01No.)
Kgs. 10 20 50 50
Water pump Hp 2 2 3 5
Sand vibrator Hp 0.25
Cement vibrator Hp 0.125
Cement screw Dia. 168 219 219 219
Fly ash screw Dia. 168 219 219 219
Screw power Hp 10 15 15 15
Air compressor Hp 3 3 3 3
Total power Hp 50 60 66 78
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Stationary - HCP Pan Model

 
 
Description

STATIONARY PLANT MODEL FAB-HCP-PAN EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES

1. Pan Type Mixer
The Mixer is mainly used for mixing good quality of concrete hence we have our own designed FAB PAN TYPE MIXER to obtaining a homogeneous mixing quality.
FAB PAN TYPE MIXER is preferred all over market due to their easy and cost effective maintenance, simple operation and batching performance. Mixer is set in heavy structured steel tower such as TM can be directly loaded under discharge chute.
We have been available 0.25m 3 to 1.0m 3 vibrated concrete per batch capacity pan mixers are available with us.

Advance features of FAB PAN TYPE MIXER:
  • High batching performance
  • Easy operation and maintenance
  • High homogeneity even with short mixing time
  • Highly wear-resistant mixer wear parts
  • Easy maintenance due to wide maintenance gates and bolted type replaceable linings Low maintenance cost.

2. Cement, Water & Additive Weighing hoppers
Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and additive feeding.

3. Four bin feeder
Heavy structured steels used to hold the Bins; it is in line layout with pre-assembled extension to reduce the installation time of the plant. The discharge window of aggregate bins opened through pneumatic cylinders. Materials recipe accumulated in to gathering conveyor for weighing purpose before moved on to the Slinger conveyor for feeding in to pan mixer.

4. Slinger conveyor
The conveyor is meant for unloading of dry concrete recipe to mixer. Conveyor is interlocked to the mixer through the batch controller (panel). This means the conveyor will not start unless the mixer is running. The conveyor has chevron type belt with canopy thorough out length and is driven by geared motor which is mounted on end of drive drum. r batter gripping & resists slippage of conveying materials to get optimization.

5. Screw conveyor for cement
This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3
This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control Panel
The control panel is well set in to furnished cabinet. The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.
The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

Features
  • Compact and economically designed.
  • Longer life of wear & tear parts
  • Heavy duty structure
  • Quick erection & commissioning in a day
  • Inbuilt pipeline of water, additive and pneumatic.
  • One operator can run the plant.
Optional
  • Cement/ Fly Ash Storage & Conveying System
  • Microwave Moisture Meter
  • Computer SCADA System with accessories
  • Single Shaft and Planetary Mixer
  • Online-offline printing system
  • Skid for chassis
Technical Specification
Models Unit HCP20 HCP25 HCP30 HCP45
Plant capacity m3/hr 20 25 30 45
Type of mixer - Pan mixer
Mixer capacity m3 0.25 0.4 0.5 0.75
Input/output Litre 600/250 750/400 800/400 1250/750
Motor power Hp 20 25 30 40
Hy. Power pack Hp 2Hp
Feeding belt size 800 x 3Ply. Chevron type
Conveyor motor Hp 12.5Hp
Aggregate Bins Nos. 4
Capacity of Bin m3 4 4 5.5 8
Aggregate weighing
Load cell (04)
Kgs. 1000 1000 2000 2000
Cement weighing
Load cell (03 Nos.)
Kgs. 200 200 300 600
Water weighing
Load cell (03Nos.)
Kgs. 200 300 300 300
Additive weighing
Load cell (01No.)
Kgs. 10 20 50 50
Water pump Hp 2 2 3 5
Sand vibrator Hp 0.25
Cement vibrator Hp 0.125
Cement screw Dia. 168 219 219 219
Fly ash screw Dia. 168 219 219 219
Screw power Hp 10 15 15 15
Air compressor Hp 3 3 3 3
Total power Hp 50 60 66 78
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Stationary HCP Twin Shaft Model

 
 
Description

STATIONARY PLANT MODEL FAB-HCP-TWIN SHAFT EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES

1. Twin shaft type mixer
The twin shaft mixer offers among the most advanced and best mixing solution for any type of concrete mixing & capable of handling from high to zero slump concrete. It consist two horizontal shaft with arms and paddles moving in such a fashion which creates spiral shaped vertical & horizontal mix direction which ensure three dimensional mixing accuracy. Discharge hydraulic gate throughout length of mixer vat for instance discharge.

  • High batching performance.
  • Easy operation and maintenance.
  • High homogeneity even with short mixing time.
  • Highly wear-resistant mixer wearing parts.

2. Cement, Water & Additive Weighing hoppers
Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and additive feeding.

3. Four bin feeder
Heavy structured steels used to hold the Bins; it is in line layout with pre-assembled extension to reduce the installation time of the plant. The discharge window of aggregate bins opened through pneumatic cylinders. Materials recipe accumulated in to gathering conveyor for weighing purpose before moved on to the Slinger conveyor for feeding in to pan mixer.

4. Slinger conveyor
The conveyor is meant for unloading of dry concrete recipe to mixer. Conveyor is interlocked to the mixer through the batch controller (panel). This means the conveyor will not start unless the mixer is running. The conveyor has chevron type belt with canopy thorough out length and is driven by geared motor which is mounted on end of drive drum. r batter gripping & resists slippage of conveying materials to get optimization.

5. Screw conveyor for cement
This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3
This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control Panel
The control panel is well set in to furnished cabinet. The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.
The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

Features
  • Longer life of wear & tear parts
  • Heavy duty structure
  • Quick erection & commissioning
  • Inbuilt pipeline of water, additive and pneumatic.
  • One operator can run the plant.
Optional
  • Cement/ Fly Ash Storage & Conveying System
  • Microwave Moisture Meter
  • Computer SCADA System with accessories
  • Online-offline printing system
  • Skid for chassis
Technical Specification
Models Unit HCP30 HCP45 HCP60 HCP90
Plant capacity m3/hr 30 45 60 90
Type of mixer - Twin shaft mixer
Mixer capacity m3 0.50 0.75 1 2
Input/output Litre 750/500 1250/750 1500/1000 3000/2000
Motor power Hp 30 40 50 100
Hy. Power pack Hp 2Hp
Feeding belt size 800 x 3Ply. Chevron type
Conveyor motor Hp 12.5Hp
Aggregate Bins Nos. 4
Capacity of Bin m3 4 4 5.5 8
Aggregate weighing
Load cell (04)
Kgs. 2000 2000 2500 5000
Cement weighing
Load cell (03 Nos.)
Kgs. 300 600 900 1500
Water weighing
Load cell (03Nos.)
Kgs. 300 300 450 800
Additive weighing
Load cell (01No.)
Kgs. 20 20 50 50
Water pump Hp 3 3 5 7.5
Sand vibrator Hp 0.25
Cement vibrator Hp 0.125
Cement screw Dia. 219 219 219 273
Fly ash screw Dia. 219 219 219 273
Screw power Hp 15 15 15 20
Air compressor Hp 3 3 7.5 10
Total power Hp 66 78    
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